adccommunitymod (AutomationDirect) asked a question.
P2-550 PLC SVL-210 Motor SVA-2100 Error ALE 09
Created Date: August 13,2019
Created By: larryhts
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I have P2-550 PLC SVL-210 Motor SVA-2100 Error ALE 09. I can't find what I am doing wrong????????????
Created Date: August 13,2019
Created by: larryhts
I have P2-550 PLC SVL-210 Motor SVA-2100 Error ALE 09. I can't find what I am doing wrong????????????
Created Date: August 13,2019
Created by: MikeN
Going to need a lot more info before anyone can even guess on it.
Did you read the list of alarms and what they mean in the troubleshooting section of the manual?
Created Date: August 13,2019
Created by: larryhts
Yes I have they are are confusing me. here is the error log
Diagnostic file created 8/13/2019 10:54:00 AM and was saved in C:\Users\Public\AutomationDirect\SSPro\Logs\Diags_ 081319105356.Log
Operating System: Version 6.1.7601 - Windows 7/Server 2008 R2, build 7601.
Application info follows --------------------------
Running in Licensed Mode
Application Path = C:\Program Files (x86)\SureServo PRO
Version 4.1.5
dB Version: 2.08, 11/30/2015.
Help File = C:\Program Files (x86)\SureServo PRO\SureServo_Help.chm
Connected Drive info follows ----------------------
Drive Status - Excessive Deviation
Connection: On-Line
Model: SVA-2100 (1KW) amp
Rev: 2.105
Config in pc memory follows------------------------
Current config file = C:\Users\Public\AutomationDirect\SSPRO\Configs\500 4.10.ssc
Current status of Dirty Data: False
Connected to: SVA-2100 (1KW) amp, rev 2.105 with 1KW, Low Inertia motor.
Param - Value
-------------
000 - 2.10x
001 - 0
002 - 0
003 - 0
004 - 0
005 - 0
006 - 0
007 - 0
008 - 0
009 -
010 -
011 -
100 - 2
101 - 101
102 - 0
103 - 0
104 - 100
105 - 100
106 - 0
107 - 0
108 - 0
109 - 2000
110 - 1000
111 - 1000
112 - 100
113 - 100
114 - 100
115 - 20
116 - 250
117 - 0
118 - 0
119 - 0
120 - 0
121 - 0
122 - 0
123 - 0
124 - 0
125 - 0
126 - 0
127 - 0
128 - 0
129 - 0
130 - 0
131 - 21
132 - 0
133 - 0
134 - 200
135 - 200
136 - 500
137 - 5
138 - 10
139 - 3000
140 - 3000
141 - 100
142 - 20
143 - 20
144 - 1
145 - 1
146 - 1
147 - 223
148 - 1000
149 - 50
150 - 0
151 - -5350
152 - 40
153 - 60
154 - 100
155 - 3000
156 - 120
200 - 35
201 - 100
202 - 5000
203 - 5
204 - 500
205 - 100
206 - 100
207 - 0
208 - 0
209 - 2
210 - 101
211 - 108
212 - 124
213 - 127
214 - 102
215 - 137
216 - 138
217 - 21
218 - 101
219 - 103
220 - 109
221 - 105
222 - 7
223 - 1000
224 - 0
225 - 2
226 - 0
227 - 0
228 - 10
229 - 10000
230 - 0
231 - 68
232 - 1
233 - 0
234 - 5000
235 - 500
236 - 500
237 - 500
238 - 500
239 - 500
240 - 500
241 - 500
242 - 500
243 - 500
244 - 0
245 - 1
246 - 6
247 - 0
248 - 0
249 - 0
250 - 0
251 - 0
252 - 0
253 - 0
254 - 0
255 - 0
256 - 0
257 - 0
258 - 0
259 - 0
260 - 1
261 - 1
262 - 1
263 - 1
264 - 0
265 - 0
300 - 1
301 - 2
302 - 8
303 - 0
304 - 0
305 - 0
306 - 0
307 - 0
308 - 0
400 - 3
401 - 13
402 - 9
403 - 9
404 - 13
405 - 2000
406 - 0
407 - 5
408 - 0
409 - 11
410 -
411 -
412 -
413 -
414 -
415 -
416 -
417 -
418 -
419 -
420 -
421 -
422 - 0
423 - 0
Error Log Follows ----------------------------------
8/13/2019 10:52:21 AM - frmMain, tmrMain, Program, 13, Type mismatch
8/13/2019 10:52:21 AM - frmMain, tmrMain, Program, 13, Type mismatch
8/13/2019 10:52:22 AM - frmMain, tmrMain, Program, 13, Type mismatch
Created Date: August 13,2019
Created by: MikeN
Did you run through the quick setup and verify jogging the motor worked properly and at different speeds? I usually test 10RPM, 100RPM, 500RPM, 1000RPM, and 2000RPM.
After you did the jog test during quick setup, did you do any tuning of the motor?
I see you are set to PR mode with absolute positioning. You also only have the first position set command set and no way to select another position on your digital inputs. So if you were to execute the first move you would never be able to move off that position with the way your have your parameters set now.
Excessive deviation can be cause by things like the load being held in place by something while the motor is told too move, the load is too heavy for the motor to move properly, a wiring issue, a brake unit on the motor holding it in place while being told to move, a hardware fault in the motor or drive, and Im sure a few others as well.
Created Date: September 11,2019
Created by: LesKlar
Did you get this resolved?
One note: P2-35 is the position deviation fault. You have this set at 500. Maybe set this higher. I also notice a couple of other parameters:
P2-63 is set at 1. This means you are scaling the velocity P1-09 by 0.1. Your 2000 RPM setting in p1-09 is 200.0 rpm.
Also you have the s-curve P1-36 set at 500ms and the Accel P1-34 set at 200 ms. The Decel P1-35 is also set at 200 ms. This may give you smooth starts and stops but I think the ramps are disproportionately short compared to the s-curve.
Maybe a short description of the application. I know I use a similar set-up in an injection mold unscrewing thread core. I ramp the s-curve at 25ms and the acceleration at 190ms and decel at 80 ms. I use zero scaling and run the servo at 2000 rpm. The total run time is less than 1 second and I have not had position deviation faults. The only time deviation fault has appeared is when the mechanism was dry and dirty (acme thread that matches the molded thread pitch). Cleaned it up, re-grease, and re-start with no issues.
For more diagnostics, set-up P0-04 to monitor position error (set value to 4). You could also set P0-05 to current load (value to 11). Set-up the status monitors 1-5 (P0-04 to P0-08) and then from the PLC do a block read of these parameters. Then you can track things like actual counts, revs, load, position error and other things listed in the P0-02 list. If you want to see a value displayed on the front panel of the drive, set P0-02 to one of these values.
Hope this helps.
Created Date: September 12,2019
Created by: LesKlar
I should add one more thing that I found causes position deviation errors. If the Buss voltage is low, the servos get sluggish. I found this out when I bench tested my controls and servos. Had the controls plugged into 240 volt single phase. Moved the equipment to the production floor and plugged in the control box to a 240 outlet. Everything seemed fine, but when I ran the servos I kept getting this annoying error. I noticed that the buss voltage was only 237 volt and during testing it was 300 volt. Got the meter and found I was only delivering 202 volts to the drive. Ran into the test area and had a full 240 volts at this outlet. Checked some of the other production outlets and they were 240 volt. Seems when the transformer was set-up and installed in this location they tapped it wrong and were on the 200 volt tap. The outlet was only delivering 200 volts. Lesson learned, always check incoming voltage. Technically, the 200 volts is supposed to work with this drive, but it is at the lowest end of the specification so I think the motors were underpowered for my application.