
adccommunitymod (AutomationDirect) asked a question.
coolant concentration automation-help
Created Date: March 12,2007
Created By: ecskevin
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running DL-05 & DL-06 on our milling machines to control coolant flow but I want to know if any one has created a system to monitor coolant concentrations and if so an idea of how you did this? Thanks, Kevin
Created Date: September 05,2007
Created by: shazzam
Do you have a metering probe for the concentration?
Although it is a little late in the response, I was just curious.
Created Date: September 05,2007
Created by: ecskevin
I have not gotten much further with this. I was at a loss for what to use to measure the concentricity of the coolant. I think once I got the sensor/meter, the rest would not be to bad. I do appreciate your help.
Thanks,
Kevin
Created Date: September 05,2007
Created by: allukes
I have no idea if there is such a device already availabe, however, if I was going to design something from scratch I would compare a beaker of ideal coolant with one that is out of spec. Experiment, perhaps you could shoot a photo-eye with an Analog output across a container that would have just enough in it to make a difference when the opacity changes. Or perhaps look at changes in color or maybe look at resistance or changes in PH where you might find an off the shelf sensor.
Created Date: September 05,2007
Created by: milldrone
ecskevin,
Here is a inline process refractometer http://www.topac.com/to02006.html
They give you a diagram on how it works perhaps if your clever you can make one yourself. It doesn't look cheap!
Most shops check concentration using a hand held refractometer.
If your using rustlick coolant here is a PDF of recommended concentration to refractometer readings http://www.itwfpg.com/refract_readings.pdf
Vaughn
Created Date: September 06,2007
Created by: ecskevin
I currently use a handheld model to check concentricity but have plenty of I/O left in the D06, thus thought about completely automating our milling centers coolant system. There are complete systems out to accomplish this but they are very expensive.
I will check out the attached links and see if this is worth pursuing.
Thanks for your ideas/input
Created Date: September 11,2007
Created by: EW57
This might be of interest:
http://www.atago.net/USA/products_process.php
http://www.atago.net/USA/products.html?PHPSESSID=6999b78c3e00463cea96e9a2690686f1
Created Date: March 12,2007
Created by: ecskevin
running DL-05 & DL-06 on our milling machines to control coolant flow but I want to know if any one has created a system to monitor coolant concentrations and if so an idea of how you did this?
Thanks,
Kevin