
adccommunitymod (AutomationDirect) asked a question.
Created Date: April 27,2019
Created By: MWT Va
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Hello, new to forum. Have done past projects with Click and H2 Do-more, but that was before I was broadsided in a car accident. I made a few calls to Automation for assistance but sometimes now can't process in that type of situation............anyway..not complaining.....just need to ask for help. Project is: two lead screws on separate axis connected via a chain driven by ac gearmotor coupled to one shaft. Shafts rotate 480 RPM I need to monitor the chain driven shaft as both lead screws must turn simultaneously to prevent skewing. The system is robust enough that I don't expect any drive failure but........... It was mentioned I could use a timer to do this? So I envisioned a disc(with notch) on the shaft using a U frame photo sensor and trigger that way???? Couldn't figure that out so looked at an encoder to somehow "watch " pulses....... no pulses, drop power to motor,couldn't figure it out either. So after hours of no progress I stumbled upon this forum looking for help via Google. Any help would be appreciated.
Created Date: April 27,2019
Created by: MWT Va
Hello, new to forum.
Have done past projects with Click and H2 Do-more, but that was before I was broadsided in a car accident.
I made a few calls to Automation for assistance but sometimes now can't process in that type of situation............anyway..not complaining.....just need to ask for help.
Project is: two lead screws on separate axis connected via a chain driven by ac gearmotor coupled to one shaft. Shafts rotate 480 RPM
I need to monitor the chain driven shaft as both lead screws must turn simultaneously to prevent skewing.
The system is robust enough that I don't expect any drive failure but...........
It was mentioned I could use a timer to do this? So I envisioned a disc(with notch) on the shaft using a U frame photo sensor and trigger that way????
Couldn't figure that out so looked at an encoder to somehow "watch " pulses....... no pulses, drop power to motor,couldn't figure it out either.
So after hours of no progress I stumbled upon this forum looking for help via Google.
Any help would be appreciated.
Created Date: April 27,2019
Created by: RogerR
The sensor looking at the shaft notch option could work if the skewing up to one turn of the shaft is ok.
The sensor inputs X1 on Shaft 1
X1 one shot contact sets coil C1
The sensor inputs X2 on Shaft 2
X2 resets coil C1
If X1 is made and C1 is still set, then Shaft 1 turned a full rotation without Shaft 2.
Created Date: April 27,2019
Created by: Garry
https://accautomation.ca/series/click-plc/
The Click PLC now has high-speed inputs that are programmable. You could use the frequency input for the shaft. If it is not turning you will get and output.
See the link below:
https://accautomation.ca/click-plc-high-speed-counting-part-1/
https://www.youtube.com/watch?v=m0I9P5AoFqE&feature=youtu.be
Hope this helps you out.
Regards,
Garry
Created Date: April 28,2019
Created by: MWT Va
Thanks guys for answer..let me work on it.
Created Date: April 28,2019
Created by: johnaden
Here is a way to monitor shaft rotation using a proximity sensor.