adccommunitymod (AutomationDirect) asked a question.

Monitoring shaft rotation......

Created Date: April 27,2019

Created By: MWT Va

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Hello, new to forum. Have done past projects with Click and H2 Do-more, but that was before I was broadsided in a car accident. I made a few calls to Automation for assistance but sometimes now can't process in that type of situation............anyway..not complaining.....just need to ask for help. Project is: two lead screws on separate axis connected via a chain driven by ac gearmotor coupled to one shaft. Shafts rotate 480 RPM I need to monitor the chain driven shaft as both lead screws must turn simultaneously to prevent skewing. The system is robust enough that I don't expect any drive failure but........... It was mentioned I could use a timer to do this? So I envisioned a disc(with notch) on the shaft using a U frame photo sensor and trigger that way???? Couldn't figure that out so looked at an encoder to somehow "watch " pulses....... no pulses, drop power to motor,couldn't figure it out either. So after hours of no progress I stumbled upon this forum looking for help via Google. Any help would be appreciated.


  • adccommunitymod (AutomationDirect)

    Created Date: April 27,2019

    Created by: MWT Va

    Hello, new to forum.

    Have done past projects with Click and H2 Do-more, but that was before I was broadsided in a car accident.

    I made a few calls to Automation for assistance but sometimes now can't process in that type of situation............anyway..not complaining.....just need to ask for help.

    Project is: two lead screws on separate axis connected via a chain driven by ac gearmotor coupled to one shaft. Shafts rotate 480 RPM

    I need to monitor the chain driven shaft as both lead screws must turn simultaneously to prevent skewing.

    The system is robust enough that I don't expect any drive failure but...........

    It was mentioned I could use a timer to do this? So I envisioned a disc(with notch) on the shaft using a U frame photo sensor and trigger that way????

    Couldn't figure that out so looked at an encoder to somehow "watch " pulses....... no pulses, drop power to motor,couldn't figure it out either.

    So after hours of no progress I stumbled upon this forum looking for help via Google.

    Any help would be appreciated.

    Expand Post
  • adccommunitymod (AutomationDirect)

    Created Date: April 27,2019

    Created by: RogerR

    The sensor looking at the shaft notch option could work if the skewing up to one turn of the shaft is ok.

    The sensor inputs X1 on Shaft 1

    X1 one shot contact sets coil C1

    The sensor inputs X2 on Shaft 2

    X2 resets coil C1

    If X1 is made and C1 is still set, then Shaft 1 turned a full rotation without Shaft 2.

    Expand Post
  • adccommunitymod (AutomationDirect)

    Created Date: April 27,2019

    Created by: Garry

    https://accautomation.ca/series/click-plc/

    The Click PLC now has high-speed inputs that are programmable. You could use the frequency input for the shaft. If it is not turning you will get and output.

    See the link below:

    https://accautomation.ca/click-plc-high-speed-counting-part-1/

    https://www.youtube.com/watch?v=m0I9P5AoFqE&feature=youtu.be

    Hope this helps you out.

    Regards,

    Garry

    Expand Post
  • adccommunitymod (AutomationDirect)

    Created Date: April 28,2019

    Created by: MWT Va

    Thanks guys for answer..let me work on it.

  • adccommunitymod (AutomationDirect)

    Created Date: April 28,2019

    Created by: johnaden

    Here is a way to monitor shaft rotation using a proximity sensor.